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Predictive Maintenance
Statistical and behavioral understanding of equipment to fortell maintenance.
See Also: Maintenance
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Power Meters
ACI power meters can reduce energy consumption through predictive maintenance, identification of underperforming equipment, calculation of ROI, and many other measurements. They can communicate with a BMS or work as stand-alone data loggers. ACI has the technical knowledge to ensure your installation is on time and on budget.
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Cloud-Based Predictive Service for Identifying Infrastructure Vulnerabilities
Kaleidoscope
With Kaleidoscope, you can rapidly and accurately identify previously unknown infrastructure vulnerabilities to prioritize capital expenditures and achieve greater infrastructure resilience in a more proactive and interconnected way.Kaleidoscope uses predictive algorithms to generate vulnerability assessments across key sectors of infrastructure in a community, including transportation, potable water, energy, communications and sanitation. By identifying vulnerabilities and how they may potentially impact a community’s resilience, helping to curtail expensive, unplanned and reactive maintenance, organizations can prevent disruptions before becoming hazards – so life goes on uninterrupted.
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pH Analyzers & ORP Analyzers
A pH analyzer consist of a sensor, transmitter and process adaption, combined to best suit your pH control needs. In-line pH analyzers from METTLER TOLEDO provide accurate process pH measurements in a wide range of environments, from ultrapure water to hygienic measurement in a bioreactor to dirty chemical production. pH analyzers and ORP analyzers that use digital Intelligent Sensor Management (ISM) technology help reduce maintenance through integrated predictive diagnostics.
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PXIe-2739 , 256-Crosspoint, 16x16, 2-Wire PXI Matrix Switch Module
782835-39
256-Crosspoint, 2-Wire PXI Matrix Switch Module—The PXIe‑2739 is a high‐density 16x16 PXI matrix switch module designed for routing signals within automated test systems and using electromechanical relays to perform immediate switch operations. It also offers features to monitor the health of deployed systems and plan for predictive maintenance, including onboard relay count tracking, a temperature sensor, and functional and resistive relay self-tests available through the NI Switch Health Center.
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CMOS Type Micro Laser Distance Sensor
HG-C1000L
Panasonic Industrial Devices Sales Company of America
The IO-Link technology makes it possible to continuously collect and process data and to control the HG-C1000L. This allows users to implement predictive maintenance and to monitor the operation in machines and assembly lines. Processing the multitude of data requires users to invest know-how and time. To reduce the workload for the customers, Panasonic has developed a self-diagnosis function specifically for this sensor. This function sends sensor data via IO-Link to a higher-level fieldbus, thus informing about the state of the sensor directly. This way, the amount of production data and the work needed to analyze the data is reduced.
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Leaky Insulator Detector
LIDOR
The Leaky Insulator Detector (LIDOR) is two-piece hand held non-destructive inspection system which utilizes AC/DC Current sensor and Ultrasonic technology for predictive maintenance. The Leaky Insulator Detector (LIDOR) has a Flexible clamp sensor and Ultrasound Receiver.
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Vibration Analysis and Balancing Tools
PRÜFTECHNIK Condition Monitoring GmbH
Predictive maintenance tools for vibration analysis can help prevent machine failure and avoid costly production downtime. Our vibration analysis tools are used for condition monitoring on rotating equipment to help detect early component wear and damage. Vibration analysis and balancing are integral parts of any condition-based and predictive maintenance program.
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NI-9247, 50 kS/s/ch, 50 Arms, 147 Apk, 24-Bit, 3-Channel C Series Current Input Module
783589-01
50 kS/s/ch, 50 Arms, 147 Apk, 24-Bit, 3-Channel C Series Current Input Module - The NI‑9247 is designed to support direct ring lug connectivity to the three-phase high-current measurements of 1 A and 5 A current transformers (CTs). It is optimized for power, energy, and industrial applications. The safety features, certifications, input ranges, overvoltage ranges, and connectivity are well suited for applications such as power quality monitoring and metering, utility pole-mounted smart switches, utility pole-mounted smart grid reclosers, substation merging units, industrial machine measurements, health monitoring, predictive maintenance and prognostics, and phasor measurement units (PMUs).
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Predictive Emission Monitoring Systems
PEMS
Predictive Emission Monitoring Systems are software-based solutions able to deliver reliable real-time emission estimations exploiting advanced mathematical or statistical models. PEMS provide accurate emission monitoring, drastically reducing the capital investment and ongoing operating costs due to maintenance activities and spare parts, minimizing the interferences with plant operations. PEMS allows plant owners and operators a better control on costs, neglecting unexpected costs due to unpredicted issues in the conventional hardware analyzers.
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Platform
Diagnostics as a Service
Augury brings artificial intelligence technology to the maintenance world with a next-generation Predictive Maintenance solution. The platform listens to your machines, analyzes the data in real-time, and provides accurate and actionable diagnostics in-house.
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PXIe-2737, 256-Crosspoint, 4x64, 2-Wire PXI Matrix Switch Module
782835-37
256-Crosspoint, 4x64, 2-Wire PXI Matrix Switch Module—The PXIe‑2737 is a high‐density 4x64 PXI matrix switch module designed for routing signals within automated test systems and using electromechanical relays to perform immediate switch operations. It also offers features to monitor the health of deployed systems and plan for predictive maintenance, including onboard relay count tracking, a temperature sensor, and functional and resistive relay self-tests available through the NI Switch Health Center.
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Vibration Analyzer
CoCo-70X
The CoCo-70X is Crystal Instruments’ latest handheld vibration analyzer, featuring an improved user interface and redesigned chassis. The CoCo-70X is a four-channel vibration analyzer with an IP-67 rating, designed specifically for the machinery Predictive Maintenance (PdM) community. The CoCo-70X offers powerful processing capabilities and an intuitive user-interface, providing users with an easy-to-use data collection experience.
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Handheld Insulation Resistance Testers
U1450A/60A Series
The U1450A and U1460A series insulation resistance testers are ideal for predictive and preventive maintenance measurement tasks in electrical and industrial applications. With their vast measurement capabilities, efficient automated report generation and high durability, you can accomplish more in a day’s work with the Keysight U1450A and U1460A series insulation resistance testers.
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NI-9246, 50 kS/s/ch, 20 Arms, 30 Apk, 24-Bit, 3-Channel C Series Current Input Module
783920-01
50 kS/s/ch, 20 Arms, 30 Apk, 24-Bit, 3-Channel C Series Current Input Module - The NI‑9246 is designed to support direct ring lug connectivity to the three-phase high-current measurements of 1 A and 5 A current transformers (CTs). It is optimized for power, energy, and industrial applications. The safety features, certifications, input ranges, overvoltage ranges, and connectivity are well suited for applications such as power quality monitoring and metering, utility pole-mounted smart switches, utility pole-mounted smart grid reclosers, substation merging units, industrial machine measurements, health monitoring, predictive maintenance and prognostics, and phasor measurement units (PMUs).
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Oxygen Compound Instruments
Teledyne Advanced Pollution Instrumentation
Teledyne API’s range of instruments for Oxygen compounds utilize advanced technology to produce some of the most accurate measurements available.All T Series instruments offer two front-panel USB ports, an advanced touch screen full color display, customizable user interface with predictive maintenance alerts, one-touch real-time graphing, and multiple language support. All of our instruments are designed meet the rigorous demands of ambient air quality, stack, or industrial process gas monitoring.
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Condition Monitoring Software
Emonitor
No matter what requirements you have – simple or complex, the Emonitor Condition Monitoring Software (CMS) is a one-size-fits-all solution for establishing and executing a condition-based predictive maintenance program. CMS combines all the capabilities from the entire legacy Emonitor suite into one solution. There are no tag limits, no functional levels, no decisions to make between budget and function.
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Handheld Infrared Oil Analyzer
FluidScan® 1000 Series
The FluidScan® 1000 series handheld Infrared oil analyzer provides direct quantitative measurement of a lubricant’s condition and plays an important role in Machine Condition Monitoring (MCM) for proactive and predictive maintenance in Reliability Management programs. It determines when oil needs to be serviced due to degradation of the oil chemistry or contamination by other fluids such as water or the wrong oil. It is compliant with ASTM D7889 “Standard Test Method for Field Determination of In-Service Fluid Properties Using IR Spectroscopy”.
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Sulfur Compounds Analyzers
TML's Sulfur compound analyzers utilize familiar UV Fluorescence technology to produce reliable and accurate gas measurements. All T Series analyzers offer two front-panel USB ports, an advanced touch screen full color display, customizable user interface with predictive maintenance alerts, one-touch real-time graphing, and multiple language support. All of our analyzers are designed meet the rigorous demands of ambient air quality, stack, or industrial process gas monitoring.
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SmartDiagnostics
An innovative predictive maintenance system for pumps, motors and other rotating industrial and commercial equipment, KCF SmartDiagnostics® was designed from the outset as an affordable, integrated suite of products that puts predictive maintenance within practical reach of medium and small operations - anyone that demands the best protection and longest life from key machinery. With SmartDiagnostics® you give your machines a voice so they can tell you when they need attention!
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Static Electric Motor Analyzers
Baker Instruments’ static motor test equipment is the industry-leading suite of products for detecting weaknesses and faults in the insulation systems of electric motors, generators and coils. Employing both low-voltage and high-voltage tests – such as Baker’s signature surge test - these essential troubleshooting and predictive maintenance tools allow maintenance professionals to assess any need to maintain or replace specific motors and generators that support their business. Equally at home in the motor repair shop or on a plant floor, these testers ensure that the electrical condition of your rotating machinery is understood.
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Nitrogen Compounds Analyzers
TML produces a wide range of analyzers for the measurement of Nitrogen compounds, including those that measure 'True NO2'. All T Series analyzers offer two front-panel USB ports, an advanced touch screen full color display, customizable user interface with predictive maintenance alerts, one-touch real-time graphing, and multiple language support. All of our analyzers are designed meet the rigorous demands of ambient air quality, stack, or industrial process gas monitoring.
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Particulate Instruments
Teledyne Advanced Pollution Instrumentation
Teledyne API offers a combination of particulate matter measurements to meet a variety of data quality objectives for regulatory ambient air quality monitoring. All T Series instruments offer two front-panel USB ports, an advanced touch screen full color display, customizable user interface with predictive maintenance alerts, one-touch real-time graphing, and multiple language support.
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Photovoltaic
For solar panel installations, problems such as insulation resistance degradation or issues with ground/earth continuity can pose a risk to safety as well as efficient operation. Continuous and predictive maintenance is essential to ensure regulatory compliance as well as the prevention of electrical hazards and fire risks, and enables operators to ensure the optimal performance of PV installations.
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Thermography Camera
IRT513-A
Wuhan JOHO Technology Co., Ltd
power industry inspection*Industrial process & manufacturing facilities diagnosis* Predictive and preventative maintenanceRugged, durable and easy operation, equipped with new-generation IR detector, IRT513-A delivers ultra high-qualityimages. High resolution, wide temperature range, precise measurement, together with Ethernet remote control guaranteeshigh performance.IRT513-A is the ideal device for maintenance and predictive detection of high temperature target, delivercrisp and clear thermal distribution. Combined with user-friendly software, this IR thermal imager provides a completesolution for variety of industrial, as well as Lab and R&D application.
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Route Based Vibration Data Collector
The Crystal Instruments CoCo series are portable devices for vibration monitoring and predictive maintenance applications. The system consists of a CoCo analyzer and the Engineering Data Management (EDM) software. The CoCo is used to make field measurements and the EDM software in Vibration Data Collector (VDC) Mode is used to setup the CoCo hardware and define routes before field measurements, and to download data from the CoCo to analyze and archive afterwards.
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Structure-borne Probe
T20
The structure-borne ultrasonic probe T20 is used for condition monitoring of machines, systems and processes, given that they generate detectable structure-borne sound in the ultrasonic range. Changes in the sound signals indicate a change in the condition and/or process of the plant. The detection of these changes forms the basis for condition monitoring in predictive maintenance.
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Service & Support Product
Datacolor GUARDIAN
GUARDIAN™ is a comprehensive, service & support product, giving peace of mind at a very affordable price. Datacolor GUARDIAN is the ultimate remote instrument monitoring solution;a unique predictive maintenance program for Datacolor’s spectrophotometers that employs periodic diagnostic testing and review by trained Instrument Experts.
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Predictive Maintenance
Predictive Maintenance (also known as Condition Based Maintenance) defines the need for maintenance tasks based on the actual condition of the machine.Predictive maintenance helps to eliminate catastrophic equipment failures, extends the operational life of machine components and reduces the costs of parts and labor.
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Carbon Compounds Analyzers
TML's Carbon compound analyzers utilize Gas Filter Correlation combined with reliable NDIR (non-dispersed infrared) technology to produce very stable and accurate gas measurements. All T Series analyzers offer two front-panel USB ports, an advanced touch screen full color display, customizable user interface with predictive maintenance alerts, one-touch real-time graphing, and multiple language support. All of our analyzers are designed meet the rigorous demands of ambient air quality, stack, or industrial process gas monitoring.
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Wireless Current Quality Analyzer and Motor Analyzer - 3SIQ
Signals & Systems India Private Limited
3SIQ enables current quality analysis using wireless technology and thus allows operators to work from a safe distance. This Industry 4.0 and ISO 50001 Condition-based monitoring solution seamlessly combines the flexibility of using any Smart Phone or Tablet to provide powerful analytics and insights towards predictive maintenance, making the maintenance engineers’ life not just safer, but smarter as well.
